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Unistrut Roll Forming Machine for Solar Mounting
The HOPEX unistrut roll forming machine is a high-efficiency production system designed for manufacturing precision solar mounting channels. It supports multiple strut specifications, including 41×41, 41×52, 41×62, and 41×72, making it an ideal solution for photovoltaic support structures and industrial framing applications.
Equipped with automatic decoiling, leveling, online punching, roll forming, and cutting functions, the machine delivers a fully automated workflow that ensures outstanding productivity and stable forming accuracy. With a production speed of 10–15 meters per minute, it enables manufacturers to meet large-volume orders while maintaining superior product consistency.
The heavy-duty frame, alloy steel rollers, and advanced PLC control system provide long-term durability and precise operation. The integrated online punching unit guarantees accurate hole positioning, meeting diverse installation requirements for solar brackets, cable supports, and mechanical structures.
HOPEX unistrut roll forming machine delivers excellent reliability, reduced production costs, and increased manufacturing flexibility, making it the perfect choice for companies expanding their solar mounting hardware production capacity.
Unistrut roll forming machine
| Forming Rollers: | 26 Rollers |
| Roller Material: | Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62 |
| Main Shaft Diameter: | Finished diameter Ø80 mm |
| Main Shaft Material: | 45# steel with quenching and tempering treatment |
| Motor Power: | 18.5 kW *2 motors, K97 series hard-tooth gearbox |
| Transmission: | Gearbox drive, coupled with universal couplings |
| Machine Frame: | Cast iron archway 48 |
| Servo Punching | Non-stop servo punching, dual-module reverse punching |
| Cutting Method | Flying tracking saw cutting (with scrap) |
| Discharge Table | 3 m × 2 Pieces, roller-type support |
| Forming Thickness | 1.5 - 2.5 mm |
| Forming Speed | 10-15 m/min |
| Inverter | INVT brand |
| LCD Screen | Display Control Electric |
| Low-Voltage Electrical Components | Delixi or Chint |
| Hydraulic System | 11 kW × 2 pump station (for punching) 4 kW pump station (for cutting) 3 kW pump station (for pressing) |
| Bearings | Harbin Bearings |
| Reducer | Ruibofeng Reducer Co., Ltd. |
| Decoiler | Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm |
| Leveling Section | 5 rollers, leveling shaft diameter 70 mm |
Key Features of unistrut roll forming machine
High Production Speed
unistrut roll forming machines are designed for fast production, significantly boosting output while reducing labor costs.
Flexible Applications
These machines can manufacture strut channels in multiple sizes, materials, and designs—such as slotted, solid, and back-to-back profiles—allowing manufacturers to meet diverse industry requirements.
Precision and Consistency
Advanced roll forming technology ensures each channel is produced with high accuracy and uniformity. This guarantees structural strength and seamless integration with other support system components.
Automated Operation
Equipped with modern PLC control systems, strut channel roll forming machines enable fully automated production. This minimizes manual work, reduces errors, and enhances overall efficiency.
Efficient Material Usage
The roll forming process maximizes raw material utilization, generating minimal waste. This makes the equipment both cost-effective and environmentally sustainable.
Durable and Low Maintenance
Built with robust components, these machines are reliable and require little maintenance. This lowers downtime and reduces long-term operating costs.
Conclusion
With advantages such as speed, versatility, precision, automation, material efficiency, and durability, strut channel roll forming machines are a vital solution for manufacturers in construction, electrical, and mechanical sectors.
Applications of unistrut roll forming machine
Strut channel roll forming machines manufacture C-shaped or U-shaped steel channels, commonly referred to as strut channels. These channels are widely valued for their versatility, durability, and ability to support different systems across multiple industries.
Construction & Infrastructure
Used as structural supports for beams, columns, and floors, strut channels enhance load distribution and ensure building stability.
Electrical Systems
They provide secure frameworks for cable trays, conduits, and wiring, keeping electrical components organized, protected, and easily accessible for maintenance.
HVAC Installations
In heating, ventilation, and air conditioning systems, strut channels support ductwork, piping, and equipment, allowing for efficient installation and adjustments.
Solar Energy
Strut channels serve as robust mounting structures for solar panels, offering long-term durability and adaptability to withstand outdoor conditions.
Industrial & Mechanical Uses
They support machinery, equipment, and piping, providing modular solutions that are easy to modify or expand as needed.
Warehousing & Storage
Strut channels are essential in pallet racking, shelving, and storage systems, offering strength and flexibility for changing warehouse layouts.
Transportation Industry
Applied within vehicles, they secure wiring, piping, and equipment, providing a lightweight yet resilient support system that withstands vibrations and stress.
Summary
With their adaptability, strength, and modular design, strut channels produced by roll forming machines are indispensable in construction, electrical, HVAC, solar, industrial, storage, and transportation sectors.
