Product
Roll forming machine for solar structure
The HOPEX roll forming machine for solar structure is designed to manufacture high-strength steel or aluminum profiles used in solar panel mounting systems. This fully automated line integrates decoiling, leveling, punching, roll forming, and cutting processes to ensure consistent precision and efficiency. Controlled by an advanced PLC system, it allows easy adjustment of profile dimensions and punching positions through a touchscreen interface. The servo feeding system and hydraulic cutter provide accurate length control and smooth cuts. Suitable for galvanized steel, aluminum, or stainless steel materials, it produces corrosion-resistant channels that guarantee long-term performance in outdoor solar installations. With a modular design and quick-change tooling, the HOPEX roll forming machine for solar structure offers flexible production, reduced downtime, and stable operation, making it the preferred equipment for solar mounting manufacturers.






Roll forming machine for solar structure
| Forming Rollers: | 26 Rollers |
| Roller Material: | Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62 |
| Main Shaft Diameter: | Finished diameter Ø80 mm |
| Main Shaft Material: | 45# steel with quenching and tempering treatment |
| Motor Power: | 18.5 kW *2 motors, K97 series hard-tooth gearbox |
| Transmission: | Gearbox drive, coupled with universal couplings |
| Machine Frame: | Cast iron archway 48 |
| Servo Punching | Non-stop servo punching, dual-module reverse punching |
| Cutting Method | Flying tracking saw cutting (with scrap) |
| Discharge Table | 3 m × 2 Pieces, roller-type support |
| Forming Thickness | 2.0–3.0 mm |
| Forming Speed | 15–20 m/min |
| Inverter | INVT brand |
| LCD Screen | Display Control Electric |
| Low-Voltage Electrical Components | Delixi or Chint |
| Hydraulic System | 11 kW × 2 pump station (for punching) 4 kW pump station (for cutting) 3 kW pump station (for pressing) |
| Bearings | Harbin Bearings |
| Reducer | Ruibofeng Reducer Co., Ltd. |
| Decoiler | Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm |
| Leveling Section | 5 rollers, leveling shaft diameter 70 mm |
Key Features of roll forming machine for solar structure
High Production Speed
Strut channel roll forming machines are designed for fast production, significantly boosting output while reducing labor costs.
Flexible Applications
These machines can manufacture strut channels in multiple sizes, materials, and designs—such as slotted, solid, and back-to-back profiles—allowing manufacturers to meet diverse industry requirements.
Precision and Consistency
Advanced roll forming technology ensures each channel is produced with high accuracy and uniformity. This guarantees structural strength and seamless integration with other support system components.
Automated Operation
Equipped with modern PLC control systems, strut channel roll forming machines enable fully automated production. This minimizes manual work, reduces errors, and enhances overall efficiency.
Efficient Material Usage
The roll forming process maximizes raw material utilization, generating minimal waste. This makes the equipment both cost-effective and environmentally sustainable.
Durable and Low Maintenance
Built with robust components, these machines are reliable and require little maintenance. This lowers downtime and reduces long-term operating costs.
Conclusion
With advantages such as speed, versatility, precision, automation, material efficiency, and durability, strut channel roll forming machines are a vital solution for manufacturers in construction, electrical, and mechanical sectors.
Applications of roll forming machine for solar structure
Strut channel roll forming machines manufacture C-shaped or U-shaped steel channels, commonly referred to as strut channels. These channels are widely valued for their versatility, durability, and ability to support different systems across multiple industries.
Construction & Infrastructure
Used as structural supports for beams, columns, and floors, strut channels enhance load distribution and ensure building stability.
Electrical Systems
They provide secure frameworks for cable trays, conduits, and wiring, keeping electrical components organized, protected, and easily accessible for maintenance.
HVAC Installations
In heating, ventilation, and air conditioning systems, strut channels support ductwork, piping, and equipment, allowing for efficient installation and adjustments.
Solar Energy
Strut channels serve as robust mounting structures for solar panels, offering long-term durability and adaptability to withstand outdoor conditions.
Industrial & Mechanical Uses
They support machinery, equipment, and piping, providing modular solutions that are easy to modify or expand as needed.
Warehousing & Storage
Strut channels are essential in pallet racking, shelving, and storage systems, offering strength and flexibility for changing warehouse layouts.
Transportation Industry
Applied within vehicles, they secure wiring, piping, and equipment, providing a lightweight yet resilient support system that withstands vibrations and stress.
Summary
With their adaptability, strength, and modular design, strut channels produced by roll forming machines are indispensable in construction, electrical, HVAC, solar, industrial, storage, and transportation sectors.







