Product

Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine
Customizable Rack System Bracing Roll Forming Machine

Customizable Rack System Bracing Roll Forming Machine

HOPEX-Rack Bracing

Customizable Rack System Bracing Roll Forming Machine

Within any robust storage rack system, the bracing component is the unsung hero, providing the essential diagonal strength that ensures structural integrity, prevents lateral sway, and guarantees safety under dynamic loads. Manufacturing this vital part demands a production solution that delivers not only precision and speed but also remarkable adaptability to diverse design specifications. Our Customizable Rack System Bracing Roll Forming Machine is engineered precisely to fulfill this multifaceted role. This automated, servo-driven production line is dedicated to transforming raw steel coil into high-strength, accurately perforated rack braces with exceptional consistency.

 

Rack System Bracing Roll Forming Machine

Rack System Bracing Roll Forming Machine

Rack System Bracing Roll Forming Machine

 

Email: info@hx-machinery.com

WhatsApp: 0086 15522419684

The Customizable Rack System Bracing Roll Forming Machine Workflow:

The operational excellence of the Customizable Rack System Bracing Roll Forming Machine is achieved through a seamless, integrated four-stage process.

The production cycle begins with a precision decoiler that ensures stable and consistent material feeding.

The steel strip then advances to the core roll forming station, where a series of engineered roller dies gradually and accurately cold-form the metal into the specific profile required for optimal bracing performance.

Following this precise shaping, advanced servo technology takes command. A high-precision servo punching unit performs clean, consistent, and burr-free hole perforations at exact, programmable intervals on the moving profile—a critical feature for secure bolted assembly.

The line culminates with a synchronized servo shear that delivers perfectly square, length-accurate cuts at high speeds.

This continuous, automated workflow from coil to finished brace ensures maximum throughput, minimizes manual handling, and guarantees uniform quality across every single piece produced by the Customizable Rack System Bracing Roll Forming Machine.

 

Rack System Bracing Roll Forming Machine

 

Uncoiling method Non-motorized decoiler
Coil outer diameter 1800 mm
Coil inner diameter 350-520 mm
Coil width 50-300 mm
Coil load capacity 3 tons
Expansion/contraction mechanism

 

Manual

 

Decoiler spindle shaft

Material and hardness of the shaft raw material: Material: 45# steel, Hardness: 150-180 HB

Diameter: 90 mm

 

Rack System Bracing Roll Forming Machine

 

Roll forming motor power 15 kW
Frame Material and Manufacturing Method The frame is made of Q235 steel plate, welded and then precision-machined using a gantry milling machine
Height from the ground to the roll forming position 800-850 (mm)
Transmission system Gear drive
Number of roll forming pairs 14 pairs of rollers
Roll forming shaft Material, Hardness: 40Cr; Hardness: 250-280 HB
Diameter: 65 mm
Rollers Material, Hardness: Cr12; Hardness: 55-60 (HRC); Chrome plating thickness: 0.01-0.015 (mm)
Diameter: 130 mm
Coil thickness 35 mm

 

Rack System Bracing Roll Forming Machine

 

Punching speed 30-35 (strokes per minute)
Punching force T8-10 tons
Punching die Material: Cr12MoV
Die hardness: 56-58 (HRC)

 

Rack System Bracing Roll Forming Machine

 

Cutting speed 3-4 (per second)
Cutting blade angle 45°
Cutting force 8-10 tons
Cutting blade Material: Cr12MoV
Hardness: 58-62 (HRC)
Cutting capability Servo cutting

 

 

Email: info@hx-machinery.com

WhatsApp: 0086 15522419684

 

The defining advantage of this system lies in its inherent adaptability, a feature embedded directly into its design and name. We recognize that standard solutions hinder innovation; therefore, this Customizable Rack System Bracing Roll Forming Machine is built for complete personalization. Key operational parameters are fully adjustable to align with your specific product designs and factory environment. This includes the punching pattern and hole sizes, the material entry width, the roll forming thickness, and the operating voltage. Such extensive customization ensures the machine integrates perfectly into your production ecosystem, allowing you to respond agilely to different client specifications and market demands with a single, versatile production asset.

Beyond its flexible hardware, we ensure your long-term operational success with comprehensive support. To guarantee maximum uptime and a swift return on your investment, our team of expert engineers provides proactive, remote assistance. Through real-time video guidance, we offer instant troubleshooting, preventive maintenance advice, and operational optimization directly to your factory floor. This commitment ensures your Customizable Rack System Bracing Roll Forming Machine operates at peak productivity, day in and day out. By combining precision servo-technology with profound customizability and dedicated technical partnership, this machine is more than an asset; it is a strategic solution for manufacturing the critical, high-strength bracing that forms the resilient backbone of safe and reliable storage systems.

 

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