Product
Rack Roll Forming Machine Production Line for Making Storage Rack Bracing
Rack Roll Forming Machine Production Line for Making Storage Rack Bracing
In the engineered world of industrial storage systems, the bracing component is the critical element that provides essential diagonal rigidity, absorbs seismic forces, and prevents rack sway under dynamic loads. The quality and precision of these braces directly determine the overall safety and load-bearing integrity of the entire storage installation. Manufacturing this vital part requires a dedicated, high-precision, and adaptable production solution. Our Rack Roll Forming Machine Production Line for Making Storage Rack Bracing is specifically engineered to meet this exacting demand. This integrated, servo-driven system is designed for the sole purpose of transforming raw steel coil into perfectly formed, accurately punched rack braces with unmatched efficiency and consistency.
Email: info@hx-machinery.com
WhatsApp: 0086 15522419684
The Customizable Rack System Bracing Roll Forming Machine Workflow：
The effectiveness of our Rack Roll Forming Machine Production Line for Making Storage Rack Bracing is demonstrated through its streamlined, automated workflow.
The process initiates with a precision decoiler that ensures stable and consistent feeding of steel coil.
The material then advances to the core roll forming station, where a series of meticulously crafted roller dies progressively shape the metal strip into the exact, often complex, cross-sectional profile required for optimal bracing strength.
Following the forming stage, advanced servo technology takes command. A high-precision servo punching unit performs clean, burr-free hole perforations at exact, programmable intervals while the profile is in motion—a critical feature for ensuring perfect alignment in final assembly.
The line culminates with a synchronized servo cutting that delivers perfectly square, length-accurate cuts at high speed.
| Uncoiling method | Non-motorized decoiler |
| Coil outer diameter | 1800 mm |
| Coil inner diameter | 350-520 mm |
| Coil width | 50-300 mm |
| Coil load capacity | 3 tons |
| Expansion/contraction mechanism |
Manual
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| Decoiler spindle shaft |
Material and hardness of the shaft raw material: Material: 45# steel, Hardness: 150-180 HB Diameter: 90 mm |
| Roll forming motor power | 15 kW |
| Frame Material and Manufacturing Method | The frame is made of Q235 steel plate, welded and then precision-machined using a gantry milling machine |
| Height from the ground to the roll forming position | 800-850 (mm) |
| Transmission system | Gear drive |
| Number of roll forming pairs | 14 pairs of rollers |
| Roll forming shaft | Material, Hardness: 40Cr; Hardness: 250-280 HB Diameter: 65 mm |
| Rollers | Material, Hardness: Cr12; Hardness: 55-60 (HRC); Chrome plating thickness: 0.01-0.015 (mm) Diameter: 130 mm |
| Coil thickness | 35 mm |
| Punching speed | 30-35 (strokes per minute) |
| Punching force | T8-10 tons |
| Punching die | Material: Cr12MoV Die hardness: 56-58 (HRC) |
| Cutting speed | 3-4 (per second) |
| Cutting blade angle | 45° |
| Cutting force | 8-10 tons |
| Cutting blade | Material: Cr12MoV Hardness: 58-62 (HRC) |
| Cutting capability | Servo cutting |
Email: info@hx-machinery.com
WhatsApp: 0086 15522419684
Key Advantages and Defining Features
Unmatched Precision & Consistency: The integration of servo-controlled punching and shearing ensures exceptional accuracy in hole placement and cut lengths. This guarantees every brace produced on the Rack Roll Forming Machine Production Line for Making Storage Rack Bracing meets exact specifications, leading to faster, more reliable on-site assembly.
High Efficiency & Automated Workflow: The fully integrated design enables a continuous production cycle, dramatically increasing output rates while reducing labor costs and production bottlenecks associated with manual handling between separate machines.
Complete Customization Flexibility: True to its purpose-built design, this Rack Roll Forming Machine Production Line for Making Storage Rack Bracing is highly adaptable. Critical parameters, including punching patterns and hole sizes, material entry width, roll forming thickness, and operating voltage, can be fully customized to match your specific product designs and factory specifications. This flexibility allows you to produce a wide range of bracing profiles with a single, versatile line.
Proactive Expert Support & Minimized Downtime: We ensure your investment is protected. Our commitment includes comprehensive remote support, where our engineers provide real-time video guidance for troubleshooting, operational optimization, and preventative maintenance. This service is designed to keep your Rack Roll Forming Machine Production Line for Making Storage Rack Bracing operating at peak productivity.
By combining servo-electronic precision with robust mechanical design and deep customizability, this production line is more than mere machinery. It is a strategic manufacturing asset that empowers you to consistently produce the high-strength bracing components that are essential for safe, durable, and certified storage rack systems, solidifying your reputation for quality and reliability in the market.
. Designed for durability and precision, it's the ideal solution for manufacturing key components in storage systems.){kind=link}