Product
Storage Rack Beam Roll Forming Machine Production Line For Making Storage Rack Beams
Storage Rack Beam Roll Forming Machine Production Line For Making Storage Rack Beams
In the critical architecture of industrial storage systems, the beam is the fundamental horizontal component that directly determines a rack's load capacity, stability, and safety. Manufacturing this core element to meet the highest standards requires precision, strength, and innovative engineering. Our Storage Rack Beam Roll Forming Machine Production Line is specifically engineered to excel in this task. This fully integrated, automated system represents a significant advancement in beam fabrication, featuring a unique process that creates superior, high-strength beams through a mechanical interlocking method. By transforming raw steel coil into ready-to-install, double-walled beams, this Storage Rack Beam Roll Forming Machine Production Line delivers unparalleled efficiency and product integrity for manufacturers worldwide.
Email: info@hx-machinery.com
WhatsApp: 0086 15522419684
The Storage Rack Beam Roll Forming Machine Production Line Workflow：
The defining advantage of our Storage Rack Beam Roll Forming Machine Production Line is its seamless, automated five-stage sequence.
The process begins with a precision decoiler that ensures consistent and stable material feeding.
The steel strip then progresses into the primary roll forming station, where a series of meticulously calibrated roller dies gradually shape it into a specific, high-strength C-channel profile.
Following forming, a high-tonnage hydraulic shear cuts the continuous profile to exact, pre-programmed lengths with clean, burr-free edges.
The key innovation lies in the next stage: the semi-finished product interlocking roll forming unit. Here, two pre-formed C-channels are automatically aligned and fed into a specialized crimping station where they are precisely folded and locked together, forming a single, closed tubular beam. This interlocked design is completed without welding.
Finally, the finished beams are automatically stacked and organized on a receiving rack, ensuring a smooth, continuous, and hands-free production cycle from start to finish.
| Product Name | Storage Rack Beam Roll Forming Machine Production Line |
| Main motor power | 15 kw（Siemens） |
| Hydraulic station | Vane pump, 7.5 kw |
| Produce speed | 20 m/min |
| Shaft material | 45# Steel |
| Brand of electrical control cabinet |
Phase sequence protector Independent cabinet |
| Touch screen | Siemens or customized according to customer requirements |
| Rolling materials | CCr12, hardness 55-60 (HRC), chrome plating thickness 0.01-0.015 (mm) |
| Roller diameter | 60 mm |
| Cutting blade material | Cr12MoV, hardness 58 - 62 (HRC) |
| Roller diameter | Φ75 mm |
| Voltage | 380v 50hz 3p be customized |
| Feeding thickness | 1.5 mm |
| Rows | 18-24（be customized） |
| Feeding width |
192±2 mm
|
| Product tolerance |
Length: +2 mm / all processed dimensions
Width, Height: ± 0.5 mm Other aspects: Tolerances for other dimensions (length, angles, etc.) shall conform to EN10162 cold-rolled steel profiles standard. |
| Dimensions (length × width × height) |
21 x 2 x 1.8 (meters)
|
| Weight | About 9 tons |
| Control system | PLC |
| Total power | 42 kw |
| Output material handling rack-Table length | 3m ×2 |
Email: info@hx-machinery.com
WhatsApp: 0086 15522419684
Unmatched Advantages and Core Features
Investing in our Storage Rack Beam Roll Forming Machine Production Line provides manufacturers with a decisive competitive edge through several key benefits:
Superior Structural Strength: The patented two-piece interlocking process creates a closed-box beam design. This results in exceptional torsional rigidity and load-bearing capacity, far exceeding the performance of traditional single-piece beams, thereby ensuring maximum safety and storage density.
High Efficiency & Complete Automation: The integrated line guarantees a non-stop workflow, dramatically increasing output rates, reducing labor costs, and minimizing production bottlenecks and manual handling errors.
Exceptional Consistency and Precision: Every component of the Storage Rack Beam Roll Forming Machine Production Line is built for repeatability. This ensures each beam produced has identical dimensions, hole patterns (if pre-punched), and locking integrity, guaranteeing reliable assembly and performance.
Full Customization and Adaptability: We understand that one size does not fit all. This complete Storage Rack Beam Roll Forming Machine Production Line is highly customizable. Critical parameters such as material entry width, roll forming thickness, beam length, and operating voltage can be tailored to your specific product designs and factory requirements.
Comprehensive Expert Support: Our partnership extends beyond delivery. To ensure optimal uptime and performance, we provide dedicated remote support. Our engineering team offers real-time video guidance for troubleshooting, operational training, and maintenance advice, ensuring your Storage Rack Beam Roll Forming Machine Production Line operates at peak productivity.
By merging innovative interlocking technology with robust automation and full customizability, this Storage Rack Beam Roll Forming Machine Production Line is more than just equipment—it is a strategic asset. It empowers you to produce the foundational component that defines the strength and reliability of modern storage solutions, meeting the highest market demands for quality and efficiency.
